Plant List

Machinery at I&G Precision Engineering

Our facility in Swansea is well equipped with top quality machinery from top brands such as Mazak, HAAS and Aberlink. Click on the machine names listed below to see information about the piece of equipment or system. If you have any questions about the capabilities of any of our machines or systems, get in touch with us using the form at the bottom of the page.

CNC Milling Machinery


Mazak VCN 535C Smooth G | I&G Engineering

MACHINE INFO

  • Highest productivity in this class of vertical machining.
  • Comes with unique Mazak Intelligent Thermal Shield. Two doors provide excellent accessibility.
  • XYZ Travel: 4,200mm x 4,200mm x 4,200mm
  • 0 – 1,200 RPM 40 Taper Spindle
  • 20 HP Vector Drive
  • Rapid Feedrate: 42 m/min
  • Chip-To-Chip: 2.9 Seconds
Haas VF4SS | I&G Engineering

MACHINE INFO

  • High performance & super-speed vertical machining centre with Early Power-Failure Detection Module.
  • XYZ Travel: 1,270mm x 508mm x 635mm
  • 0 – 12,200 RPM 40 Taper Spindle
  • 30 HP Vector Drive
  • Rapid Feedrate: 36.6 m/min
  • 15 Inch LCD Monitor w/ USB & Ethernet
  • 208 L Flood Coolant System & Memory Lock Cool Switch
Haas MDC 500 Machine | I&G Engineering

MACHINE INFO

  • State-of-the-art machining centre that provides full milling capabilities designed for high-volume production.
  • XYZ Travel: 508mm x 356mm x 508mm
  • 0 – 7,500 RPM 40 Taper Spindle
  • 20 HP Vector Drive
  • 24+1 Tools Capacity, Tool Swap in 2.2 Seconds
  • 15 Inch LCD Monitor w/ USB & Ethernet

MACHINE INFO

  • High performance vertical machine centre with large working area for excellent access.
  • XYZ Travel: 508mm x 406mm x 508mm
  • 0 – 7,500 RPM 40 Taper Spindle
  • 20 HP Vector Drive
  • 18 m/min
  • Flood Coolant System
  • RS-232 Port
  • 20+1 Tool Capacity, Tool Swap in 3.2 Seconds

MACHINE INFO

  • Medium sized VMC that yields full reliability and accuracy in a moderately sized machine.
  • XYZ Travel: 1,016mm x 508mm x 635mm
  • 0 – 8,100 RPM 40 Taper Spindle
  • 30 HP Vector Duel-Drive (Y-Delta)
  • Rapid Feedrate: 16.5 m/min
  • 55-Gallon Coolant Tank
  • Highly customisable to different needs.

MACHINE INFO

  • Medium-sized VMC that yields full reliability and accuracy in a moderately-sized machine.
  • XYZ Travel: 1,270mm x 508mm x 635mm
  • 0 – 8,100 RPM 40 Taper Spindle
  • 30 HP Vector Duel-Drive (Y-Delta)
  • Rapid Feedrate: 16.5 m/min
  • 55-Gallon Coolant Tank
  • Early Power-Failure Detection Module

MACHINE INFO

  • The Mini Mill 2 is a versatile CNC machining centre with all the attractive features of the original Haas Mini Mill, but with extended travels.
  • XYZ Travel: 508mm x 405mm x 356 mm
  • 0 – 6,000 RPM 40 Taper Spindle
  • 5 HP Vector Drive
  • Rapid Feedrate: 12.7 m/min
  • 24+1 Tools Capacity, Tool Swap in 2.2 Seconds
  • Chip-To-Chip: 5 Seconds

MACHINE INFO

  • The Super Mini Mill takes up little shop floor space yet provides a generous work envelope of 16″ x 12″ x 10″.
  • XYZ Travel: 406mm x 305mm x 254mm
  • 0 – 10,000 RPM 40 Taper Spindle
  • 15 HP Vector Drive
  • 2 m/min
  • Memory Lock Cool Switch
  • Chip-To-Chip: 3.8 Seconds

Cutting Equipment


Prosaw LX-330AE Bandsaw | I&G Engineering

MACHINE INFO

  • Vice feed automatic with encoder for precision length set.
  • Twin hydraulic vices clamp both sides of material.
  • Simple input of component length and number of pieces via touch screen.
  • Steplessly variable blade speed 17 ~ 67m/mm.
  • Hydraulic blade tension control for optimum blade life.
  • Variable downfeed control.
Startrite 18TT Vertical Bandsaw | I&G Engineering

MACHINE INFO

  • Vertical bandsaw with 600mm throat.
  • Good under guide clearance, suitable for cutting hard alloys, wood and plastics.
  • Comes with coolant to ensure good maintenance of blade.
  • 19’’ x 19’’ Tiltable Table.
Startrite Metora UMB220 Bandsaw | I&G Engineering

MACHINE INFO

  • Vertical bandsaw suitable for cutting hard alloys, wood and plastics.
  • Comes with coolant to ensure good maintenance of blade.

CNC Turning Machinery



MACHINE INFO

  • HAAS Automation’s ST-10 takes up very little floor space, yet provides a generous turning diameter.
  • 356 mm turning diameter, 356 mm turning length and a 413 mm swing over the front apron.
  • The ST-10 comes standard with a 6″ (165 mm) hydraulic chuck and a 12-position bolt-on tool turret.
  • 15 HP Vector Drive
  • Spindle Speed: 0 – 6,000 RPM
  • A2-5 spindle nose accepts bar stock up to 45.7 mm.

MACHINE INFO

  • The ST-20 is the latest HAAS high-performance turning centre – designed to provide heavy cutting ability, extreme rigidity and high thermal stability.
  • It has a maximum cutting capacity of 15″ x 20.5″ (381 x 521 mm), with maximum swings of 31.75″ (806 mm) over the front apron and 20.75″ (527 mm) over the cross slide.
  • Spindle Speed: 0 – 4,000 RPM
  • The A2-6 spindle nose is equipped with a 8.3″ (210 mm) hydraulic 3-jaw chuck, and a 12-station bolt-on style tool turret is standard.
  • Comes with belt-type chip conveyor, hydraulic tailstock, automatic tool probe, live tooling with C axis, automatic parts catcher, & high-pressure coolant systems.

MACHINE INFO

  • The HAAS TL-2 Toolroom Lathe features a proprietary conversational operating system that makes cutting parts and creating part programs nearly effortless.
  • The TL-2 operates in four modes. In all modes, the HAAS control provides extremely accurate digital read-out (DRO) of position, displayed to 0.0005″ when using the manual handwheels or to 0.0001″ when using the electronic jog handle.
  • Electronic soft stops may be set to limit the travel of the lathe.

MACHINE INFO

  • This station lathe comes with Emcotronic TM02 CNC Control, 3 Jaw Chuck 150 mm Dia, 8 Station Turret, Tailstock and Bar Feed.
  • Spindle Speed: 4,000 RPM
  • Equipped with HSS drill, turning plates, tool fixture, clamping sleeves and analog measurement unit.

MACHINE INFO

• Main Motor & Inverter Drive 10 hp (7.5 kW).
• Constant Power Range 125 to 2500 rpm (5.5 kW).
• Three Range Spindle Speeds 15-275, 35-795, 110-2500 rev/min.
• Centres – Height 195 mm (7 5/8″), Admits between 650 mm (25″) 1250 mm (50″)

Grinding Equipment


Jones & Shipman 540 Surface Grinder | I&G Engineering

MACHINE INFO

  • Working surface of table 457mm  x 1523mm.
  • Longitudinal traverse of table (hand) 483mm.
  • Longitudinal traverse of table (hydraulic) 470mm.
  • Total cross traverse of table, hand and hydraulic 168mm.
  • Traverse speed range per minute 1.5 to 18m.
  • Table traverse per revolution of handwheel 60mm.
  • Vertical movement of wheelhead (max.) 280mm.
  • Grinding Wheel Size: 180 x 13 x 31.75mm – 180 x 25 x 31.75mm bore.
  • Speed of grinding wheel 3000 rpm.
  • Magnetic Chuck. Coolant & Dust Extraction.
  • Net weight of machine 914 kg.
Churchill Surface Grinder | I&G Engineering

MACHINE INFO

One of the highest quality grinding machines available from UK industry leading machinery company Churchill. Suitable for surface grinding of many materials to a high quality finish.

Blue Parker Majestic Surface Grinder | I&G Engineering

MACHINE INFO

  • 152mm x 457mm Work Table
  • Standard power elevation
  • One shot lubrication
  • 6,000 RPM 2 hp Spindle
  • Machine Weight: 1,800 lbs
  • Surface Finish: 4 – 8 Micro RMS

Inspection Equipment


Aberlink Axiom CMM | I&G Engineering

MACHINE INFO

The Aberlink Axom too CMM has a completely aluminium bridge structure, which allows for low inertia and a high rate of acceleration, and gives extremely accurate measurements of component dimensions by adapting to the temperature of the room. This CMM is fitted witgh a Renishaw PH10T motorised probe head, giving indexing positions from 0-105 degrees in the A axis, and the +/- 180 degree B axis in 7.5 increments. This machine is equipped with Aberlink’s revolutionary CNC 3D geometric measurement software and a choice of Y axis sizes.

CAD / CAM Software


Edgecam Brand Logo | I&G Engineering

SOFTWARE INFO

EdgeCam is another industry leading CAD system that we employ here at I&G Engineering. The wide variety of mill and lathe versions of EdgeCam gives us precise control over multi task machining and toolpath simulations. EdgeCam is also compatible with major industry file types and 5 axis machining. This software comes with full collision checking and support for Twin Spindle, Twin Turret, Pickoff spindle, C, Y & B axis machining.

SolidCam by Solidworks | I&G Engineering

SOFTWARE INFO

SolidCam provides fast Toolpaths and a fantastic manufacturing suite for the most efficient CNC programming. SolidCam provides single window integration with the SolidWorks design modelm so we can program our CNC’s directly inside SolidWorks. With modules covering all the way up to 5-axis milling machines,this software is extremely versatile and can handle multi-dimensional CNC machining processes. SolidCam’s tool path technology is provided with iMachining, which is a major innovation in CNC programming technology.

OneCNC Brand Logo | I&G Engineering

SOFTWARE INFO

OnceCNC is a market leading CAM system for NC part programming. This software provides a 5-axis machining capability, which allows us to create incredibly detailed components. OneCNC is compatible with industry standard file types such as STEP IGES, Parasolid, SAT, VDA-FS, SolidWorks Files, Rhino, DWG and DXF to allow for easy communications with clients who use other platforms. OneCNC is designed for Lathe CNC production with functionality to maximise metal removal rates and finishing toolpaths required for high quality turning components.

CNC Rotary Tables


HAAS HRT160 | I&G Engineering

TABLE INFO

  • Ideal for holding medium to large parts of fixtures.
  • Heavy duty table can be mounted vertically or horizontally.
  • Chucks & fixtures easily added to the table using 6 precision T slots.
  • Adds 4-axis capabilities to our machines.
  • Easy plug and play connection to Haas machinery.
  • Platter Diameter – 160 mm
HAAS HRC160 | I&G Engineering

TABLE INFO

  • Compact & high speed table driven by high performance roller cam system that provides indexing speeds up to 830°/second.
  • Yields high stiffness, torque and speed values thanks to roller drive pre-load.
  • Adds 4-axis capabilities to our machines.
  • Easy plug and play connection to Haas machinery.
  • Platter Diameter – 160 mm

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